Last Updated on May 12, 2022 | Andrew Jason

You cannot use a router table without a fence!

This is a straight fact. If you don’t have a good table fence for your router table, it will be difficult for you to use it, regardless of how large or tiny it is. Your woodwork will not be up to a level if you do not have it. If your masterpiece does not live up to your expectations, it will be a terrible experience. The fence around a router table is extremely conventional and adaptable. The advantage of this is that it may have been used with just about any router table with relative comfort. As a consequence, you will have difficulty in adjusting or customizing the fence or even the table. So, we came up with an idea of why not make your own DIY router table fence?

How to Make a Router Table Fence | DIY Router Table Fence

If you are a do-it-yourself task worker, you must be familiar with all of the tools and procedures that will allow you to complete your job easily and efficiently. Your difficulty will be resolved as a result of this article, and you will undoubtedly benefit by making your own router table fence.

Necessary Equipment

To DIY a Router table fence, you will need some equipment which has been listed below.

How to make a router table fence?

The router table is utilized in a variety of applications, from joinery to shaping. A person can begin to expect a great deal from it, but they can also learn to work effectively within its constraints. For instance, removing a large amount of material using a router in a single pass is a bad idea. Not only is it unsafe, but it can also cause damage to your router, its bits, and the workpiece itself. As a precaution against these severe cuts, it is common to practice shifting the fence back from the bit between rounds. For the most part, this entails making minor and cautious alterations gradually to ensure that you do not exceed your target dimension. Furthermore, if you measure every time you adjust the fence, the process can cause even more disruption to your business. This is where the use of an auxiliary fence using spacers comes into play.

Step 1: Organize The Work Space

Clean the entire area with both the vacuum cleaner first, and then put on your protective equipment, such as woodworking gloves, goggles, aprons, and a dust mask. Assemble every one of the equipment that has been stated. Check to see that the drills are functioning properly, and also check the other tools. Ensure that the oil and adhesives are up to date.

Step 2: Work on the Base

Choose a basic split-based design from a router table fence plans pdf, this way the router table fence would help to accept the dust while also fitting in all of the other essential features, such as the router lift and extension table as well as dust collecting system and a fence, to make it just what you need in the workshop. Take out the tape to measure and begin gauging the surface of a router table’s tabletop surface. The accuracy of the adjustment of the fence onto the table will be enhanced by using this measurement. Use the pencil and mark all of the holes just on the fence since you will be drilling in the area that has been marked with the pencil.

Make accurate measurements of the length, breadth, and height of any and all edges where its cutting will actually occur before you begin. Before you begin drilling, gently separate the table base (top) from the table base (bottom). It would be beneficial if you utilized oak or oak plywood again for the base because it is available for a reasonable price and, more importantly, is really comfortable working with. When cutting the plywood for the tabletop, make sure to keep the proportions of the tabletop in mind. Create the base in accordance with your requirements.

Now, Cut one piece of 5/8′′ melamine for your DIY router table fence, which is used for the top, one and a piece of 3/4′′ plywood, which will be applied to strengthen the top, to the appropriate sizes. Trim both pieces to 36′′ by 24′′, with the plywood being cut to a size that will allow the edges to be flush once the pieces are laminate together.

Step 3: Drill Holes Using Pocket Hole Jig

Make use of the router clamps to secure the base to a precise location. Because it is quite likely that perhaps the base will tremble when you are drilling, you should follow this technique to avoid encountering this type of difficulty. After that, drill the holes that have been designated and check to see that all of the marked locations have been completed. Drill all of the required holes using pocket hole jigs and use screws to assemble the components. Reinforcements can be constructed from pieces with the same board. After ensuring that they are square, attach them to a fence with screws. Cut the metal profile to the appropriate size with a miter saw. The cut on the router’s side now should be at a 45-degree angle to the horizontal plane.

Step 4: Making Two Openings

In this stage, you should cut two openings for the fence that are both the same size. This is an extremely important step since the apertures must be large enough to allow the complete length. A gap will exist between the slots, but you should estimate it such that we can drill and produce holes for the screw and nut that will be inserted into the slot space.

Make a little fence out of half-inch plywood by gluing it together. Finally, carefully screw it into the newly created holes. The insert plate must be countersunk in such a way it will rest on a lip when installed. Then, after tracing out all the counters for the router lift, trace out such a smaller box to fit inside of the larger one. Make sure you dog-ear the corners & leave enough space in the corners in which the inset plate would screw down to a table to prevent the inset plate from becoming loose. This will also enable the addition of some leveling screws within every corner at a later date if necessary.

Step 5: Fence Your Router Table

Pick up the freshly constructed fence and screw the base of it to the surface of the router table with the included screws. Move it around for a matter of moments to make sure there are no loose ends. If indeed, the movement is going smoothly, you will encounter no opposition. To make it more robust and dead flat, we thought it would be a good idea to laminate the top with plywood. Adding material to the thin lip, which will bear the weight of both the router lift as well as the router itself, will also be beneficial. In order to switch the cutout, I stacked both pieces flush with each other and traced the gap onto the plywood using a pencil. Then use the jigsaw to create a hole in the wall as needed.

Step 6: Fit in the DIY

After doing a dry fit and ensuring that the track is below the surface, apply some Weldbond adhesive on the track to keep it in place. You could even use epoxy or screws, which would be more efficient because they don’t require as much drying time like other materials. In any case, utilize the dowel method to assist in clamping down the path. Allow the wood to dry for at least one day. Again for a fence, use a dust port made especially for router table fences. This means you’ll need to cut a hole in the fence to allow dust to travel both through the upright fence and the section that’s flat against the table during the cutting process. This is done with a hole saw, and then the final cut is completed with my table saw.

Glue and brad nails are being used to assemble the fence panels. The most important thing to remember is that the front of the fence must be precisely flat and square. Make a glue seal over the dust port with Weldbond adhesive, which is meant to stick both to plastic and wood. You could always create this dust port out of wood if you wanted to. It took a long time, but it was worth it. Lastly, add additional screws from the back, taking care not to strike the T-track with either of the screws.

Step 7: Finish the DIY

As soon as you’ve got the wood table fence in place, make an impression in line with your railroad tracks so you can drill the holes. Make the apertures slightly wider than the bolts I’m going to use so that it will have some wiggle room. You’re using toilet bolts simply because you can get a pack of them at any hardware shop. One could use a washer that comes with them, as well as the star knob that comes with them. Just make absolutely sure they have the same thread,  5/16 inch, before connecting them.

Following completion of the building routing table fence, users can give this a smooth and elegant appearance by simply sanding both the guide and the table base to the desired finish. Maintain constant visual inspection of the sanding technique with your hand. If rough patches appear, sand those areas as well. Dampen a piece of wool in the oil and add it to the affected regions.

Whether you are intrigued by using lacquer as a protective method for the wood, you can even use it as a protective mechanism. This liquid will protect the wood, and you will not suffer any friction while working on your woodworking project. When you have finished your task, vacuum the area again to ensure that it is completely clean. Congrats! Your do-it-yourself project is completed.

DIY Router Table Fence Guide

There are certain factors that one should consider while they make a router table fence. Router fence guide is given below:

1. Construction

In addition to extruded aluminum, heavy-duty aluminum, magnetic fence material, ferrous-cast fence material, and other types of materials, a router table fence can be made from a variety of materials. The quality of the structure will determine how long your router table fence will last.

The way the fence is constructed also influences whether or not it will be suitable with the benchtop router table. For those who work with ferrous-cast and steel build router tables, purchasing a magnet fence router table fence is a terrific investment in time and money. A magnetic router table fence, on the other hand, may not function properly on a homemade wood routing table. At the end, reckon about whether or not the router fence will work with both the router table that is owned by you.

2. Compatibility

It is crucial to ensure that the router table fits the table fence you intend to use. An additional type of compatibility is the fact that the router fence is suitable with other woodworking fence equipment that you have on hand. In the event that you do have a router that you frequently utilize, be certain that the router fence you are using is compatible with it. Aside from that, the router bits which you use should be compatible only with the best router table fence plans that you can get.

3. Characteristics

Following should be included in router table fence kit:

a) Dust Exhaust Port

It is necessary to have a dust extraction port that is directly connected to the location in which the dust and wood shavings are gathered. This can be found in a variety of router table fences. Putting in the extra effort to guarantee if the one you seek has it, on the other hand, can go a long way. It is advantageous to have this option since it ensures that your desk will always be tidy. This dust port will collect all of the wood shavings or dust generated during your workday.

b) Miter Gauge and T-Slot (optional)

Make sure that the router table fence does have a Miter gauge and a T-slot if you want to make a precise cut that will leave you speechless. This function will also allow us to achieve a more precise setup because of its accuracy.

c) Feather Board 

The feather board is a safety device that is frequently employed. This feature helps you keep your wooden work in position while you are working with both the routing bits on it.

d) Bit Guard

This function prevents your routing bit from being accidentally changed. The bit guard additionally provides a complete exterior for your workpiece, which is advantageous.

e) Mounts on Either Side of the Vehicle

If you check at router table fence ratings, you’ll notice that many router fences include this convenient feature, which many people find to be quite useful. Additionally, the side mounts are equipped with appropriate knobs that allow you to securely attach the custom table fence to a router table. If you choose a magnet router table fence, on the other hand, you will discover that it does not come with these side mounts.

Tips To Build Router Table Fence

For extra information, you may look into the most recent wood router topics that are expected to dominate the industry in the near future.

  1. You can skip the lacquer and oil steps if you want to. If the overall cost of the whole DIY exceeds your budget, you can choose to forego it.
  2. Get diverse perspectives on your project by consulting with experienced do-it-yourselfers. You never realize they might teach you some useful methods that you can put to use to improve the efficiency with which you perform your work.
  3. Always wear safety equipment in all situations. Wearing gloves is recommended whether or not you are dealing with sharp objects. If you’re working on a project that will generate dust, do not even forget to put on goggles, gloves, apron as well as a dust mask.
  4. It is preferable to take precautionary precautions in advance. Because this is a do-it-yourself project, you should choose a location in which there is silence and plenty of open space. It would be excellent if you could devote all of your attention to getting accurate results.
  5. Whenever it relates to the youngsters, make sure they are occupied with their favorite activities. Additionally, warn them that they should try and come to the working station during the time that you have set out for them.
  6. Make use of drill heads that are appropriate for the diameter of the designated holes. This will ensure that you don’t mistakenly make a massive hole in the ground.
  7. Be psychologically prepared for the fact that you will be required to devote a significant amount of time to this assignment. As a result, be patient and composed during the entire task.

FAQs on Setting Up Table Fence

How is the router table fence set up?

First, set up the Table Top. Router tables utilize a router lift to get changing the bit height easier. Make sure the fence is smooth and square to the top. Router tables are frequently used with part of the bit set behind the face of the fence or fully visible in front of the fence. 

How long should a router table fence be?

The barrier for the router table is being built. The length of the router table fence would be 27 inches, which is about the same length as even the router table that will fit between the fence rails of my table saw. There aren’t many details to it; the base is 6 3/4″ wide, and the fence is 5″ high.

Does a router table fence need to be square?

Using a router table, it is not necessary for the fence to really be square to anything. It would be absolutely fine to have one side anchored to a pivot and have it function just as well.

Conclusion

Router table fences can aid in the opening area surrounding the CNC router. This not only adds to the servicemen’s ease by ensuring all remains in place. For certain intricate cuts, you certainly need a fence to deliver the answers you desire. While you can also substitute with a starter pin, the latter simply doesn’t give enough leeway. Constructing a router table fence isn’t really a difficult task to complete if you are familiar with the various ways. All you need to do is make a list of all of the important points from the steps, or go over them a number of times. When you are completed with your DIY router table fence, your level of confidence will jump as a result of the increased skill you will have gained.